Friday, June 10, 2011

Black Walnut Dinner Table




A good friend of mine asked me if I could make him and his wife a Black Walnut dining table out of a tree grown on their property.  They had a walnut tree die a few years ago and had part of the tree milled into 4x4 boards.  They wanted a smaller decorative table that could be expanded if needed.  So I designed a table top with curvy ends, and decorative, tapered legs.  The table is 60” long by 40” wide, with a 21 ½” leaf.




It was a lot of work, but I enjoyed every moment of (well, almost).  I was a little nervous when it came time to cut the table in half for the leaf.  I worked hard to get a nice, flat, beautiful solid walnut table top, but I
was going to have to cut it in
half with a skill saw!




Making the legs was my favorite part of the job.  They were the hardest and most challenging part of the build, but a lot fun.  I glued three boards together to get the 3” thickness I wanted.  I cut in a 19” taper on two sides of the legs to bring the bottom of the legs from 3” to 2”.  With a ¾” classic fluted router bit, I routed all around the legs at the top edge of the 19” taper and at the bottom edge of the 3 ½” skirt.  I then used a 45 degree chamfer bit on the four edges of each leg, stopping ¼” before each ¾” classic fluted grove.  The legs were mounted with corner braces and hanger bolts.  The skirts were mounted with screws going straight through the width of the skirt without using glue.




  
I would have to say that this has been my best piece yet.  I was a little sad to see it go, but someday I will make a walnut table for myself. 




Friday, June 3, 2011

Little Oak Tables


  Here are a couple of waiting room Oak veneer tables that had water damage.

On the first table I scraped off the thin Oak veneer and replaced it with a 3/8” solid Oak top.  

The second table was to be put in the middle of the sitting area so we decided to make it into a round table.
I made a 30” diameter top 4/4 (7/8”) Solid Oak top that slid over the top of the square table and secured it with screws in all four sides.



Friday, March 25, 2011

Wood Scrapbooks!




I just finished making four 16.5” x 18.5” wood scrapbooks for the Brentwood Fire Department.  They turned out really nice.


I don’t like the classic wood book style with the post for the pages and two small hinges mounted on top.  It isn't very user friendly and can take away for the beauty of the finished.





I came up with the design of using two piano hinges on the top and bottom, inside the book.  I mounted the hinges to two strips of wood that hold the pages of the scrapbook together and then to the top and bottom covers.  All the hinges are routed into the wood for a nice smooth connection when all the parts are put together.  


I also routed out an indention into the top of each book to mount the Fire Departments Badge in the center.





I made one out of Black Walnut, two out of Oak, and one out of Elm.  All were made from locally grown trees here in Tennessee.


Wednesday, March 23, 2011

Custom Engraved Baby Rattle


I had my first engraved baby rattle request.  I don't know why I hadn’t thought of offering the option of engraving sooner.  It is a great way of adding a personal to the baby rattles.


Tuesday, March 1, 2011

Display Case


I finished making a folding Display Case for my Baby Rattles.  It turned out really nice.  

I needed some way to display the little wooden projects I have made in a more secure way.  This will help out when I go to any craft shows and events.  

Plus it also shows that I am not limited to just baby rattles and other little wooden trinkets.


Thursday, February 17, 2011

Wood Book!

     


Wood Photo Album




 I just finished making my first wood book.  I am going to use it as a photo album or portfolio of my work.  The Brentwood Fire Chief asked me if I could make him three custom wood photo albums.  He showed me a picture of what he wanted and I told him that would be no problem.  However I had few design ideas to make the wood album more user-friendly.  So I told him I would make a sample to show him my wooden book design.



Bread Box

I finally finished the bread cutting tray that slides under the bread box.  I think it turned out really well. 





Monday, February 7, 2011

Baby Rattles

I came up with the idea for the wood baby rattle after my wife became pregnant.  I was looking for some ideas of toys online that I could make for my son and stumbled upon rattles made from one solid piece of wood.

I made a few like what I found online; long handle on one end and two rattles on the other.  It was a good design but when my son was really young (2 months old or so) he would hit himself in the head or in the eye.  So I came up with the design of one rattle on top and bottom and the handle in the middle.  I call them baby dumbbells or baby shake weights rattles.

First Design

7 Months

I am in the process of making as many baby rattles as I can.  I am shooting for 7 or 8 rattles a week.  Once I build up my selection I am going to start selling then in a few local stores.

My selection so far!

Recent Project



Here are a few pictures of one of my recent projects.


It is a Walnut and Maple Bread Box.


I will be adding a pullout Cutting Tray to catch the bread crumbs at a later date.